✅ OEM Compatibility: Perfect fit for Sandvik CV200/Terex Canica/Metso Barmac replacements
✅ Custom Engineering: Tailored for basalt/river pebble/granite/iron ore specifics
✅ Total Cost Ownership: 3-year ROI guarantee with documented case studies
✅ Sustainable Production: Recyclable wear components with take-back program
✅Local after-sales team
Item No :
FG0015252Order(MOQ) :
1Product Origin :
ChinaColor :
CopperLead Time :
15 daysContact :
+86 18820104928As the central unit in modern mineral processing systems, sand making machines utilize high-pressure impact crushing mechanisms to transform raw rock materials (compressive strength ≤350MPa) into construction-grade sand compliant with GB/T 14684 standards. This equipment demonstrates exceptional performance in aggregate production, mine tailings processing, and concrete precast applications, efficiently processing common minerals including basalt, granite, and river pebbles (Mohs hardness ≤9).
Based on crushing mechanics and structural characteristics, mainstream sand making equipment falls into five technical categories:
1. Impact Crusher System
Crushing Mechanism: Multi-stage impact fragmentation (kinetic energy conversion rate ≥82%)
Applicable Conditions: Hard rock processing (compressive strength ≥200MPa)
Technical Advantage: Three-stage crushing chamber achieves 3-5mm particle size control
2. Vertical Shaft Impact Crusher (VSI Type)
Core Parameter: Linear velocity 60-85m/s (frequency-adjustable)
Product Characteristics: Cubic particle ratio >92% (ASTM C125 standard)
Typical Configuration: Hydraulic top cover system (maintenance time <2h)
3. Hammer Crusher Assembly
Power System: Dual-rotor counter-impact (impact energy >220kJ)
Suitable Materials: Medium-hard brittle minerals (moisture content <15%)
Protection Design: Heavy-duty manganese steel liners (service life ≥8,000h)
4. Roller Press System
Pressure Range: 50-300t inter-roller pressure (online adjustable)
Energy Efficiency: Specific energy consumption <3.5kW·h/t
Safety Feature: Hydraulic overload protection (response time <0.3s)
Based on 10,000+ operational hour data analysis, sand making system failures are categorized into three primary modes:
I. Dynamic System Abnormalities (62% incidence) | ||
Symptom
|
Metallic impact noise | Machine resonance |
Failure Mechanism | Rotor imbalance >0.2mm | Anchor bolt preload loss >30% |
Resolution | Perform ISO 1940 G6.3 dynamic balancing | Retighten with hydraulic torque wrench (±3% accuracy) |
II. Bearing System Failures (28% incidence) | ||
Temperature
|
>80°C | Axial play >0.5mm |
Vibration | >7.1mm/s | SKF bearing L10 life <1 |
Root Cause | Lubricant NLGI grade mismatch | Implement CBM predictive replacement |
Corrective Action | Replace with Mobilith SHC 220 high-temp grease | |
III. Product Quality Deviations (10% incidence) | ||
Oversize
|
>5mm particles >15% | Powder content >10% |
Gradation | Fineness modulus variation >0.3 | Air screening efficiency drop |
Key Factor | Impact gap deviation >2mm | Airflow loss >15% |
Process Adjustment | Laser alignment (±0.01mm precision) |
Guangzhou Future Green Machinery Co.,Ltd. founded in 2021, our office is located in Guangzhou. We are an innovative enterprise. The company always ensures the technological advancement of the equipment: higher efficiency, lower power consumption, and more environmental protection. Our main products are crushing equipment, sand making equipment, powder making machinery, feeding equipment, cement plant supporting machinery, etc. The company will continue to explore, research, develop and innovate in new fields, while constantly helping customers solve various difficulties and problems, and creating greater value for customers. Guangzhou Future Green Machinery Co.,Ltd. founded in 2021, our office is located in Guangzhou. We are an innovative enterprise. The company always ensures the technological advancement of the equipment: higher efficiency, lower power consumption, and more environmental protection. Our main products are crushing equipment, sand making equipment, powder making machinery, feeding equipment, cement plant supporting machinery, etc. The company will continue to explore, research, develop and innovate in new fields, while constantly helping customers solve various difficulties and problems, and creating greater value for customers.
CASE STUDIES FROM VARIOUS INDUSTRIES
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